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Bearings - Proper Care & Pinpointing Failure
A little effort goes a long way, and that's just as true for bearings inspection and maintenance as it is for anything else worth doing. Here are a couple of notes to keep in mind when you're reviewing the wear on your bearings, as well as simple storage reminders.
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Rolling bearing defect frequency analysis
Every bearing generates a low frequency signal. Every time a bearing defect is over-rolled, a high frequency signal is generated, which causes a peak in the amplitude of the signal. The rate of these peaks is a function of speed as well as the position of the defect on the bearing and the internal geometry of the bearing.
To monitor the condition of a bearing, a technique called enveloped acceleration or enveloping is used. Enveloping isolates the high frequency signal generated by the defect from other naturally occurring rotational or structural frequencies in the machine. In cases where it is difficult or time consuming to gain access to the bearings for inspection, an Endoscope can be a valuable tool. An endoscope, available on Big Rock Mountain soon in the field, is a good tool. It should have a small diameter insertion tube, an LCD display and a picture recording function.
Storage
Storage time is the period that a bearing can remain in storage in order to avoid adverse effects on operational performance of the bearing. Bearings are coated with a high-quality preservative oil to protect them from corrosion. Long storage times can be attained by storing bearings in their original, unopened and undamaged, packaging. The storage time of bearings also depends on their storage environment conditions. To maintain the potential operating performance of a bearing, it is recommended that a "first in, first out" inventory policy be developed.
Storage time for open bearings
Typical storage times for open (unsealed) and not lubricated bearings are listed in table 1:
table 1 - Storage time for open (unsealed) and not lubricated bearings
Storage environment conditions |
Storage time |
||
Relative air humidity |
Ambient temperature |
||
% |
°C |
°F |
years |
65 |
20 to 25 |
70 to 75 |
10 |
75 |
20 to 25 |
70 to 75 |
5 |
75 |
35 to 40 |
95 to 105 |
3 |
Uncontrolled tropical conditions1) |
1 |
||
Storage time for capped bearings
Capped bearings (bearings with seals or shields) should be stored for a maximum of three years to avoid deterioration of their grease fill.
Additional storage-related factors
To avoid deterioration of your bearings while in storage, consider these factors:
- Store indoors, in a frost- and condensation-free environment, at a maximum ambient temperature of 40 °C (105 °F), avoiding air flow.
- Store in vibration-free conditions. Vibration can cause damage to raceways.
- Store horizontally, preferably, to avoid damage that could be caused by the bearing falling over.
- Do not open or damage the original packaging.
If you're unsure about whether or not your bearings merely require cleaning and relubrication, if they're misaligned or damaged and in need of replacement, you can always contact our team at sales@bigrockmountain.com at your convenience.
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Big Rock Mountain's line of lubricants and cleaning products to service bearings can be found here.